In the modern feed processing industry, accurate ingredient dosing, stable material conveying, and uniform mixing quality are essential factors that directly influence final product performance.
A Greek customer recently visited JIAJIALI Machinery for a complete feed material trial test. Based on their production requirements, our engineering team designed a customized automatic batching and mixing solution, including:
- 4 large raw material storage silos
- 10 small ingredient dosing units
- Customized 10-hopper automatic dosing machine
- Vacuum conveying system
- Industrial mixing machine
- Liquid additive mixing system
This complete solution helps the customer achieve higher dosing accuracy, automatic material handling, and consistent mixing quality for modern feed production.
Customer Requirement: More Accurate Multi-Ingredient Feeding Process
The Greek customer was looking for an automated feeding and dosing system to handle multiple raw materials with different proportions.
Traditional manual feeding methods often create several challenges:
- Low dosing accuracy
- High labor cost
- Inconsistent product quality
- Difficult recipe management
- Material waste during production
To solve these problems, the customer required a fully automatic batching system that could accurately control both major materials and minor additives.
Customized Automatic Dosing System Design
Based on the customer’s production requirements, JIAJIALI developed a customized automatic batching solution.
The system configuration includes:
1. Four Large Material Storage Silos
The 4 large silos are designed for storing main raw materials and ensuring continuous production supply.
Main advantages:
- Continuous automatic material supply
- Reduced manual operation
- Stable production efficiency
- Suitable for large-scale automatic production
The main materials can be automatically transported from storage silos to the weighing system according to preset recipes.
2. Customized 10-Hopper Small Ingredient Dosing Machine
Small additives usually require higher weighing accuracy because their dosage directly affects final product performance.
For this project, JIAJIALI customized a 10-hopper automatic dosing machine.
Key features:
- 10 independent small material hoppers
- Automatic weighing and feeding
- PLC recipe control
- Multiple formula storage
- High precision dosing performance
The system can automatically complete different ingredient combinations according to production formulas, reducing human operation errors and improving production consistency.
3.Vacuum Conveying System: Clean and Efficient Material Transfer
After dosing, materials are transferred through a vacuum conveying system.
Compared with traditional manual transportation methods, the automatic vacuum loader system provides:
- Closed material transportation
- Reduced dust pollution
- Flexible pipeline layout
- Lower labor requirements
- Cleaner production environment
The vacuum loader connects different production sections and ensures stable material feeding from:
Storage Silos → Dosing System → Mixing System
Industrial Mixing System with Liquid Additive Integration
After accurate dosing, all materials enter the industrial mixing machine for uniform blending.
For this Greek customer’s project, the mixing system was specially designed with liquid additive spraying function.
During the mixing process:
- Powder and granular materials enter the mixer
- The liquid additive system automatically sprays liquid materials
- Solid and liquid ingredients are evenly combined
- The final mixture achieves consistent quality
The integrated liquid mixing system improves:
- Mixing uniformity
- Formula stability
- Product quality
- Production efficiency
Trial Testing Process at JIAJIALI Factory
Before shipment, the Greek customer conducted a complete material trial test at JIAJIALI factory.
During the testing process, our engineers demonstrated:
Automatic Feeding Test
The system successfully completed automatic material transportation:
Large Silos → Automatic Dosing Machine → Vacuum Loader → Mixer
Multi-Ingredient Weighing Test
The 10-hopper dosing machine accurately controlled different small ingredients according to the customer’s production formula：
- Dosing Accuracy
- Feeding Stability
- Recipe Execution Performance
Liquid Mixing Test
The liquid addition system was tested to confirm:
- Stable liquid spraying
- Uniform material mixing
- Reliable system operation
Through real material testing, the customer could directly verify the performance and reliability of the complete automatic batching system before installation.
Why Choose JIAJIALI Automatic Batching Solutions?
JIAJIALI Machinery focuses on providing complete automatic material handling solutions for industries requiring precise weighing, feeding, and mixing.
Our solutions include:
High Precision Automatic Dosing System
Advanced weighing technology ensures:
- Accurate ingredient control
- Repeatable production quality
- Reduced material waste
Customized Engineering Design
Every production line is designed according to:
- Material characteristics
- Production capacity
- Factory layout
- Customer formula requirements
Complete Turnkey Production Solution
From raw material storage to final mixing, JIAJIALI provides a complete factory automation solution, including:
- Storage system
- Automatic dosing machine
- Vacuum conveying system
- Industrial mixer
- PLC control system
Conclusion: A Smarter Future for Automated Feed Production
The successful trial of this customized automatic dosing and mixing system demonstrates how automation can improve modern feed production.
With 4 large storage silos, 10-hopper dosing technology, vacuum conveying, and liquid mixing integration, the Greek customer received a complete production solution designed for:
- Higher accuracy
- Better efficiency
- Stable operation
- Lower labor costs
JIAJIALI Machinery continues to help global customers upgrade their factories with intelligent feeding, dosing, and mixing systems.
Contact JIAJIALI Machinery today for your customized automatic batching solution.